1、剛性焊接設(shè)備

1. Rigid welding equipment

也可稱為初級(jí)自動(dòng)化設(shè)備，大部分是根據(jù)開(kāi)環(huán)控制原理設(shè)計(jì)的。雖然設(shè)備自動(dòng)完成整個(gè)焊接過(guò)程，但無(wú)法對(duì)整個(gè)過(guò)程中參數(shù)的波動(dòng)進(jìn)行閉環(huán)反饋控制，也無(wú)法隨機(jī)修正可能出現(xiàn)的偏差。

Also known as primary automation equipment, most of which are designed based on open-loop control principles. Although the equipment automatically completes the entire welding process, it cannot provide closed-loop feedback control for parameter fluctuations throughout the entire process, nor can it randomly correct possible deviations.

2、自適應(yīng)控制自動(dòng)化焊接設(shè)備

2. Adaptive control automation welding equipment

是一種自動(dòng)化程度高的焊接設(shè)備，裝有電子傳感電路和傳感器，自動(dòng)引導(dǎo)和跟蹤焊縫軌跡，對(duì)主要參數(shù)實(shí)行閉環(huán)反饋控制。整個(gè)焊接過(guò)程將按照預(yù)設(shè)的程序和工藝參數(shù)自動(dòng)完成。

It is a highly automated welding equipment equipped with electronic sensing circuits and sensors, which automatically guide and track the trajectory of the weld seam, and implement closed-loop feedback control on the main parameters. The entire welding process will be automatically completed according to the preset program and process parameters.

3、智能化自動(dòng)焊接設(shè)備

3. Intelligent automatic welding equipment

它采用多種檢測(cè)元件，如視覺(jué)傳感器、觸摸傳感器、聽(tīng)覺(jué)傳感器和激光掃描儀等，并借助計(jì)算機(jī)軟件系統(tǒng)、數(shù)據(jù)庫(kù)和系統(tǒng)進(jìn)行實(shí)時(shí)識(shí)別、判斷、檢測(cè)、計(jì)算、自動(dòng)編程。焊接參數(shù)的存儲(chǔ)和自動(dòng)生成焊接日志文件的功能。

It adopts various detection components, such as visual sensors, touch sensors, auditory sensors, and laser scanners, and utilizes computer software systems, databases, and expert systems for real-time recognition, judgment, detection, calculation, and automatic programming. The function of storing welding parameters and automatically generating welding log files.

自動(dòng)焊接設(shè)備的組成：

Composition of automatic welding equipment:

1、焊接電源、其輸出功率、焊接特性需要與建議的工藝方法相匹配，并配有連接到主控制器的接口。

1. The welding power source, its output power, and welding characteristics need to be matched with the recommended process method, and equipped with an interface connected to the main controller.

2、送絲機(jī)及其調(diào)速控制系統(tǒng)對(duì)于送絲機(jī)速度控制精度要求較高的送絲機(jī)，控制電路需要加速度反饋。

2. The wire feeder and its speed control system require high precision in wire feeder speed control, and the control circuit requires acceleration feedback.

3、焊頭。其運(yùn)動(dòng)機(jī)構(gòu)由焊頭、焊頭支撐架、懸掛小車等組成，低于焊頭機(jī)構(gòu)，其驅(qū)動(dòng)系統(tǒng)需要采用帶編碼器的伺服電機(jī)。

3. Welding head. Its motion mechanism consists of a welding head, a welding head support frame, a suspension car, etc., which is lower than the welding head mechanism. Its driving system needs to use a servo motor with an encoder.

4、行走機(jī)構(gòu)，如焊輥架、頭尾架翻轉(zhuǎn)機(jī)、轉(zhuǎn)臺(tái)、變位機(jī)等，活動(dòng)行走機(jī)構(gòu)需要由伺服電機(jī)驅(qū)動(dòng)。

4. The walking mechanism, such as welding roller frame, head and tail frame flipper, turntable, displacement machine, etc., needs to be driven by servo motor.

5、主控制器，又稱系統(tǒng)控制器，主要用于自動(dòng)焊接設(shè)備各部件的鏈接控制，焊接程序的控制，焊接和擴(kuò)展主要參數(shù)的設(shè)置、調(diào)整和顯示故障診斷和人機(jī)對(duì)話等控制功能。

5. The main controller, also known as the system controller, is mainly used for the linkage control of various components of automatic welding equipment, the control of welding programs, the setting, adjustment, and display of main parameters for welding and expansion, as well as control functions such as fault diagnosis and human-machine dialogue.

6、計(jì)算機(jī)軟件。設(shè)備中常用的軟件有編程軟件、功能軟件、系統(tǒng)和工藝方法軟件等。

6. Computer software. The commonly used software in equipment includes programming software, functional software, expert systems, and process method software.

7、送絲系統(tǒng)、循環(huán)水冷卻系統(tǒng)、流量回收輸送裝置、焊絲架、拖鏈及電纜軟管機(jī)構(gòu)結(jié)構(gòu)設(shè)計(jì)、三部分電控設(shè)計(jì)等輔助裝置。

7. Auxiliary devices such as wire feeding system, circulating water cooling system, flow recovery and conveying device, welding wire frame, drag chain and cable hose structure design, and three part electrical control design.

8、焊頭跟蹤或?qū)驒C(jī)構(gòu)、弧壓自動(dòng)控制器、焊槍偏航及監(jiān)控系統(tǒng)。

8. Welding head tracking or guiding mechanism, arc pressure automatic controller, welding gun yaw and monitoring system.

自由焊接設(shè)備一般由計(jì)算機(jī)軟件、送絲機(jī)及其調(diào)速控制系統(tǒng)、焊接電源、輔助設(shè)備、焊頭跟蹤或?qū)驒C(jī)構(gòu)等組成。此外，根據(jù)用戶的需要，設(shè)備還會(huì)有其他部件，在購(gòu)買設(shè)備時(shí)，可以根據(jù)實(shí)際工作需要選擇合適的設(shè)備類型使用。

Free welding equipment generally consists of computer software, wire feeder and its speed control system, welding power supply, auxiliary equipment, welding head tracking or guiding mechanism, etc. In addition, according to the user's needs, the device may have other components. When purchasing the device, you can choose the appropriate type of device to use according to actual work needs.

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